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Application of grey-taguchi method for optimization of dry sliding wear properties of aluminum MMCs

Rajesh SIRIYALA, Gopala Krishna ALLURU, Rama Murthy Raju PENMETSA, Muthukannan DURAISELVAM

《机械工程前沿（英文）》 2012年 第7卷 第3期   页码 279-287 doi: 10.1007/s11465-012-0329-0

摘要：

Through a pin-on-disc type wear setup, the dry sliding wear behavior of SiC-reinforced aluminum composites produced using the molten metal mixing method was investigated in this paper. Dry sliding wear tests were carried on SiC-reinforced metal matrix composites (MMCs) and its matrix alloy sliding against a steel counter face. Different contact stresses, reinforcement percentages, sliding distances, and sliding velocities were selected as the control variables, and the responses were selected as the wear volume loss (WVL) and coefficient of friction (COF) to evaluate the dry sliding performance. An L25 orthogonal array was employed for the experimental design. Initially, the optimization of the dry sliding performance of the SiC-reinforced MMCs was performed using grey relational analysis (GRA). Based on the GRA, the optimum level parameters for overall grey relational grade in terms of WVL and COF were identified. Analysis of variance was performed to determine the effect of individual factors on the overall grey relational grade. The results indicated that the sliding velocity was the most effective factor among the control parameters on dry sliding wear, followed by the reinforcement percentage, sliding distance, and contact stress. Finally, the wear surface morphology and wear mechanism of the composites were investigated through scanning electron microscopy.

关键词： aluminum     ANOVA (analysis of variance)     grey relational analysis     metal matrix composites     SiC particulates     Taguchi    

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Optimization of WEDM process of pure titanium with multiple performance characteristics using Taguchi

Rupesh CHALISGAONKAR, Jatinder KUMAR

《机械工程前沿（英文）》 2013年 第8卷 第2期   页码 201-214 doi: 10.1007/s11465-013-0256-8

摘要：

This paper describes the development of multi response optimization technique using utility method to predict and select the optimal setting of machining parameters in wire electro-discharge machining (WEDM) process. The experimental studies in WEDM process were conducted under varying experimental conditions of process parameters, such as pulse on time(Ton), pulse off time(Toff), peak current (IP), wire feed (WF), wire tension (WT) and servo voltage (SV) using pure titanium as work material. Experiments were planned using Taguchi’s L27 orthogonal array. Multi response optimization was performed for both cutting speed (CS) and surface roughness (SR) using utility concept to find out the optimal process parameter setting. The level of significance of the machining parameters for their effect on the CS and SR was determined by using analysis of variance (ANOVA). Finally, confirmation experiment was performed to validate the effectiveness of the proposed optimal condition.

关键词： wire electro-discharge machining (WEDM)     Taguchi method     analysis of variance (ANOVA)     utility concept     cutting speed (CS)     surface roughness (SR)    

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Optimization of electrochemically synthesized Cu

Kasra Pirzadeh, Ali Asghar Ghoreyshi, Mostafa Rahimnejad, Maedeh Mohammadi

《化学科学与工程前沿（英文）》 2020年 第14卷 第2期   页码 233-247 doi: 10.1007/s11705-019-1893-1

摘要： Cu (BTC) , a common type of metal organic framework (MOF), was synthesized through electrochemical route for CO capture and its separation from N . Taguchi method was employed for optimization of key parameters affecting the synthesis of Cu (BTC) . The results indicated that the optimum synthesis conditions with the highest CO selectivity can be obtained using 1 g of ligand, applied voltage of 25 V, synthesis time of 2 h, and electrode length of 3 cm. The single gas sorption capacity of the synthetized microstructure Cu (BTC) for CO (at 298 K and 1 bar) was a considerable value of 4.40 mmol·g . The isosteric heat of adsorption of both gases was calculated by inserting temperature-dependent form of Langmuir isotherm model in the Clausius-Clapeyron equation. The adsorption of CO /N binary mixture with a concentration ratio of 15/85 vol-% was also studied experimentally and the result was in a good agreement with the predicted value of IAST method. Moreover, Cu (BTC) showed no considerable loss in CO adsorption after six sequential cycles. In addition, artificial neural networks (ANNs) were also applied to predict the separation behavior of CO /N mixture by MOFs and the results revealed that ANNs could serve as an appropriate tool to predict the adsorptive selectivity of the binary gas mixture in the absence of experimental data.

关键词： Cu3(BTC)2 electrochemical synthesis     CO2 adsorption     Taguchi optimization     ANN modeling    

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Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approachof Taguchi, GRA and entropy method

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

《机械工程前沿（英文）》 2012年 第7卷 第3期   页码 288-299 doi: 10.1007/s11465-012-0333-4

摘要：

Wire electrical discharge machining (WEDM) is a well known process for generating intricate and complex geometries in hard metal alloys and metal matrix composites with high precision. In present work, intricate machining of WC-5.3%Co composite on WEDM has been reported. Taguchi’s design of experiment has been utilised to investigate the process parameters for four machining characteristics namely material removal rate, surface roughness, angular error and radial overcut. In order to optimize the four machining characteristics simultaneously, grey relational analysis (GRA) coupled with entropy measurement method has been employed. Through GRA, grey relational grade has been computed as a performance index for predicting the optimal parameters setting for multi machining characteristics. Using Analysis of Variance (ANOVA) on grey relational grade, significant parameters affecting the multi-machining characteristics has been determined. Confirmatory results prove the potential of present approach.

关键词： tungsten carbide composite     wire electrical discharge machining (WEDM)     Taguchi method     grey relational analysis (GRA)     entropy measurement method    

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Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

Zilin HUANG,Gang WANG,Shaopeng WEI,Changhong LI,Yiming RONG

《机械工程前沿（英文）》 2016年 第11卷 第3期   页码 242-249 doi: 10.1007/s11465-016-0397-7

摘要：

Laser hot wire cladding, with the prominent features of low heat input, high energy efficiency, and high precision, is widely used for remanufacturing metal parts. The cladding process, however, needs to be improved by using a quantitative method. In this work, volumetric defect ratio was proposed as the criterion to describe the integrity of forming quality for cladding layers. Laser deposition experiments with FV520B, one of martensitic stainless steels, were designed by using the Taguchi method. Four process variables, namely, laser power (P), scanning speed (Vs), wire feed rate (Vf), and wire current (I), were optimized based on the analysis of signal-to-noise (S/N) ratio. Metallurgic observation of cladding layer was conducted to compare the forming quality and to validate the analysis method. A stable and continuous process with the optimum parameter combination produced uniform microstructure with minimal defects and cracks, which resulted in a good metallurgical bonding interface.

关键词： process optimization     Taguchi method     signal-to-noise (S/N) ratio     volumetric defect ratio     laser hot wire cladding    

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Analysis of spinal lumbar interbody fusion cage subsidence using Taguchi method, finite element analysis

Christopher John NASSAU, N. Scott LITOFSKY, Yuyi LIN

《机械工程前沿（英文）》 2012年 第7卷 第3期   页码 247-255 doi: 10.1007/s11465-012-0335-2

摘要：

Subsidence, when implant penetration induces failure of the vertebral body, occurs commonly after spinal reconstruction. Anterior lumbar interbody fusion (ALIF) cages may subside into the vertebral body and lead to kyphotic deformity. No previous studies have utilized an artificial neural network (ANN) for the design of a spinal interbody fusion cage. In this study, the neural network was applied after initiation from a Taguchi L18 orthogonal design array. Three-dimensional finite element analysis (FEA) was performed to address the resistance to subsidence based on the design changes of the material and cage contact region, including design of the ridges and size of the graft area. The calculated subsidence is derived from the ANN objective function which is defined as the resulting maximum von Mises stress (VMS) on the surface of a simulated bone body after axial compressive loading. The ANN was found to have minimized the bone surface VMS, thereby optimizing the ALIF cage given the design space. Therefore, the Taguchi-FEA-ANN approach can serve as an effective procedure for designing a spinal fusion cage and improving the biomechanical properties.

关键词： anterior lumbar interbody fusion (ALIF)     artificial neural network (ANN)     finite element     interbody cage     lumbar interbody fusion     subsidence     taguchi method    

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Measurement and correlation of supercritical CO

Hiroshi MACHIDA, Ryosuke TAGUCHI, Yoshiyuki SATO, Louw J. FLOURUSSE, Cor J. PETERS, Richard L. SMITH

《化学科学与工程前沿（英文）》 2009年 第3卷 第1期   页码 12-19 doi: 10.1007/s11705-009-0151-3

摘要： Ionicliquids combined with supercritical fluid technology hold great promise as working solvents for developing compact processes. Ionic liquids, which are organic molten salts, typically have extremely low volatility and high functionality, but possess high viscosities, surface tensions and low diffusion coefficients, which can limit their applicability. CO , on the other hand, especially in its supercritical state, is a green solvent that can be used advantageously when combined with the ionic liquid to provide viscosity and surface tension reduction and to promote mass transfer. The solubility of CO in the ionic liquid is key to estimating the important physical properties that include partition coefficients, viscosities, densities, interfacial tensions, thermal conductivities and heat capacities needed in contactor design. In this work, we examine a subset of available high pressure pure component ionic liquid PVT data and high pressure CO - ionic liquid solubility data and report new correlations for CO -ionic liquid systems with equations of state that have some industrial applications including: (1) general, (2) fuel desulfurization, (3) CO capture, and (4) chiral separation. New measurements of solubility data for the CO and 1-butyl-3-methylimidazolium octyl sulfate, [bmim][OcSO ] system are reported and correlated. In the correlation of the CO ionic liquid phase behavior, the Peng-Robinson and the Sanchez-Lacombe equations of state were considered and are compared. It is shown that excellent correlation of CO solubility can be obtained with either equation and they share some common characteristics regarding interaction parameters. In the Sanchez-Lacombe equation, parameters that are derived from the supercritical region were found to be important for obtaining good correlation of the CO -ionic liquid solubility data.

关键词： compact processes     chiral ionic liquids     separations     thermodynamic properties     equations of state    

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Indoor thermal comfort research on the hybrid system of radiant cooling and dedicated outdoor air system

Weiliang WANG, Zhe TIAN

《能源前沿（英文）》 2013年 第7卷 第2期   页码 155-160 doi: 10.1007/s11708-013-0244-z

摘要： The radiant cooling system generally operates with the dedicated outdoor air system (DOAS). Air supply modes and the corresponding setting parameters of the hybrid system may substantially influence the indoor thermal comfort. With target indexes of air diffusion performance index (ADPI) and predicted mean vote (PMV), the Taguchi method was used to choose the optimal air supply mode and to analyze the significance of different factors on the thermal comfort. The results are expected for conducting the future design and regulation of the hybrid system. Computation fluid dynamics (CFD) simulation as well as verified experiments was performed during the research. Based on the ADPI studies, it is found that the air supply mode of ceiling delivery with ceiling exhaust is an optimized option to apply in DOAS of the hybrid system. Variance analysis results show that influence fact of air supply temperature is the most dominant one to impact the indoor thermal comfort index of PMV.

关键词： radiant cooling system     dedicated outdoor air system (DOAS)     thermal comfort     Taguchi method     variance analysis    

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Designer enzyme for green materials innovation: Lactate-polymerizing enzyme as a key catalyst

Seiichi Taguchi

《化学科学与工程前沿（英文）》 2017年 第11卷 第1期   页码 139-142 doi: 10.1007/s11705-017-1636-0

摘要： Establishment of the regeneratable whole-cell catalyst platform for the?production of biobased polymeric materials is a?typical topic of synthetic biology. In this commentary, discovery story of a “lactate-polymerizing enzyme” (LPE)?and LPE-based?achievements for creating a new variety of polyesters with incorporated unnatural monomers are presented. Besides the importance of microbial platform itself is discussed referring to the “ballooning”- .

关键词： synthetic biology     enzyme evolutionary engineering     polyhydroxyalkanoate    

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气辅成型工艺参数对制品成型质量的影响趋势研究

邱水金,姜少飞 ,柴国钟,鲁聪达

《中国工程科学》 2009年 第11卷 第4期   页码 84-90

摘要：

对截面形状为s-3的加强筋进行工艺参数优化分析，讨论了气辅成型工艺参数对成型质量的影响程度，获得了一组较好的工艺参数组合。以此为参考标准，改变某一个工艺参数而保持其他工艺参数不变，对比研究4种不同截面形状加强筋在气辅成型条件下的成型情况，并考察了单个工艺参数对成型质量的影响趋势情况。

关键词： 气体辅助注射成型     加强筋     正交试验设计    

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Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

《机械工程前沿（英文）》 2012年 第7卷 第4期   页码 417-426 doi: 10.1007/s11465-012-0343-2

摘要：

Glass fiber reinforced plastics (GFRPs) composite is considered to be an alternative to heavy exortic materials. According to the need for accurate machining of composites has increased enormously. During machining, the obtaining cutting force is an important aspect. The present investigation deals with the study and development of a cutting force prediction model for the machining of unidirectional glass fiber reinforced plastics (UD-GFRP) composite using regression modeling and optimization by simulated annealing. The process parameters considered include cutting speed, feed rate and depth of cut. The predicted values radial cutting force model is compared with the experimental values. The results of prediction are quite close with the experimental values. The influences of different parameters in machining of UD-GFRP composite have been analyzed.

关键词： UD-GFRP     ANOVA     radial cutting force     PCD tool     Taguchi method     regression analysis     simulated annealing     multi objective techniques    

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Synergistic optimization framework for the process synthesis and design of biorefineries

《化学科学与工程前沿（英文）》 2022年 第16卷 第2期   页码 251-273 doi: 10.1007/s11705-021-2071-9

摘要： The conceptual process design of novel bioprocesses in biorefinery setups is an important task, which remains yet challenging due to several limitations. We propose a novel framework incorporating superstructure optimization and simulation-based optimization synergistically. In this context, several approaches for superstructure optimization based on different surrogate models can be deployed. By means of a case study, the framework is introduced and validated, and the different superstructure optimization approaches are benchmarked. The results indicate that even though surrogate-based optimization approaches alleviate the underlying computational issues, there remains a potential issue regarding their validation. The development of appropriate surrogate models, comprising the selection of surrogate type, sampling type, and size for training and cross-validation sets, are essential factors. Regarding this aspect, satisfactory validation metrics do not ensure a successful outcome from its embedded use in an optimization problem. Furthermore, the framework’s synergistic effects by sequentially performing superstructure optimization to determine candidate process topologies and simulation-based optimization to consolidate the process design under uncertainty offer an alternative and promising approach. These findings invite for a critical assessment of surrogate-based optimization approaches and point out the necessity of benchmarking to ensure consistency and quality of optimized solutions.

关键词： biotechnology     surrogate modelling     superstructure optimization     simulation-based optimization     process design    

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Recent advances in system reliability optimization driven by importance measures

Shubin SI, Jiangbin ZHAO, Zhiqiang CAI, Hongyan DUI

《工程管理前沿（英文）》 2020年 第7卷 第3期   页码 335-358 doi: 10.1007/s42524-020-0112-6

摘要： System reliability optimization problems have been widely discussed to maximize system reliability with resource constraints. Birnbaum importance is a well-known method for evaluating the effect of component reliability on system reliability. Many importance measures (IMs) are extended for binary, multistate, and continuous systems from different aspects based on the Birnbaum importance. Recently, these IMs have been applied in allocating limited resources to the component to maximize system performance. Therefore, the significance of Birnbaum importance is illustrated from the perspective of probability principle and gradient geometrical sense. Furthermore, the equations of various extended IMs are provided subsequently. The rules for simple optimization problems are summarized to enhance system reliability by using ranking or heuristic methods based on IMs. The importance-based optimization algorithms for complex or large-scale systems are generalized to obtain remarkable solutions by using IM-based local search or simplification methods. Furthermore, a general framework driven by IM is developed to solve optimization problems. Finally, some challenges in system reliability optimization that need to be solved in the future are presented.

关键词： importance measure     system performance     reliability optimization     optimization rules     optimization algorithms    

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Split-order consolidation optimization for online supermarkets: Process analysis and optimization models

《工程管理前沿（英文）》   页码 499-516 doi: 10.1007/s42524-022-0221-5

摘要： The large-scale online supermarket is a newly emerging online retailing mode which brings great convenience to people. Online supermarkets are characterized by having large amounts of daily orders with potentially multiple items, diverse delivery times, and a high order-split rate. Multiple shipments for one order caused by order splitting result in high cost and disturbance and a large number of discarded consumable packages at online retailers and customers, causing severe damage to the environment. Accordingly, research on split-order consolidation fulfilment is critical for the advancement of the practice and theory in the context of highly complex online retailing. This paper first analyzes the characteristics and the challenges associated with the split-order consolidation problem that online supermarket is confronting and summarizes the new operational process of split-order consolidation fulfilment. Then, a time–space network optimization model is built, and its corresponding solution algorithm is presented to solve the questions of where and when to consolidate the split orders. Finally, the computation results of the numerical experiments are provided to verify the effectiveness of the algorithm, and a sensitivity analysis of the relevant parameters is performed. This work highlights the effect of order consolidation processes and fulfilment methods on the order fulfilment decision-making for online supermarkets. The purpose of this article is to help pave the way for more effective online supermarket management and order implementation.

关键词： online supermarkets     split-order consolidation     time–space network     genetic algorithm    

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Design and optimization of reactive distillation: a review

《化学科学与工程前沿（英文）》 2022年 第16卷 第6期   页码 799-818 doi: 10.1007/s11705-021-2128-9

摘要： Reactive distillation process, a representative process intensification technology, has been widely applied in the chemical industry. However, due to the strong interaction between reaction and separation, the extension of reactive distillation technology is restricted by the difficulties in process analysis and design. To overcome this problem, the design and optimization of reactive distillation have been widely studied and illustrated for plenty of reactive mixtures over the past three decades. These design and optimization methods of the reactive distillation process are classified into three categories: graphical, optimization-based, and evolutionary/heuristic methods. The primary objective of this article is to provide an up-to-date review of the existing design and optimization methods. Desired and output information, advantages and limitations of each method are stated, the modification and development for original methodologies are also reviewed. Perspectives on future research on the design and optimization of reactive distillation method are proposed for further research.

关键词： reactive distillation     process intensification     design method     reactive phase diagram     optimization algorithm    

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标题 作者 时间 类型 操作

Application of grey-taguchi method for optimization of dry sliding wear properties of aluminum MMCs

Rajesh SIRIYALA, Gopala Krishna ALLURU, Rama Murthy Raju PENMETSA, Muthukannan DURAISELVAM

期刊论文

Optimization of WEDM process of pure titanium with multiple performance characteristics using Taguchi

Rupesh CHALISGAONKAR, Jatinder KUMAR

期刊论文

Optimization of electrochemically synthesized Cu

Kasra Pirzadeh, Ali Asghar Ghoreyshi, Mostafa Rahimnejad, Maedeh Mohammadi

期刊论文

Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approachof Taguchi, GRA and entropy method

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

期刊论文

Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

Zilin HUANG,Gang WANG,Shaopeng WEI,Changhong LI,Yiming RONG

期刊论文

Analysis of spinal lumbar interbody fusion cage subsidence using Taguchi method, finite element analysis

Christopher John NASSAU, N. Scott LITOFSKY, Yuyi LIN

期刊论文

Measurement and correlation of supercritical CO

Hiroshi MACHIDA, Ryosuke TAGUCHI, Yoshiyuki SATO, Louw J. FLOURUSSE, Cor J. PETERS, Richard L. SMITH

期刊论文

Indoor thermal comfort research on the hybrid system of radiant cooling and dedicated outdoor air system

Weiliang WANG, Zhe TIAN

期刊论文

Designer enzyme for green materials innovation: Lactate-polymerizing enzyme as a key catalyst

Seiichi Taguchi

期刊论文

气辅成型工艺参数对制品成型质量的影响趋势研究

邱水金,姜少飞 ,柴国钟,鲁聪达

期刊论文

Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

期刊论文

Synergistic optimization framework for the process synthesis and design of biorefineries

期刊论文

Recent advances in system reliability optimization driven by importance measures

Shubin SI, Jiangbin ZHAO, Zhiqiang CAI, Hongyan DUI

期刊论文

Split-order consolidation optimization for online supermarkets: Process analysis and optimization models

期刊论文

Design and optimization of reactive distillation: a review

期刊论文